LANGUAGE OF LEAN
6R
6R - The right product at, the right time, at the right place, in the right quantity, in the right quality and for the right price.
Let’s have a look on the logistics in operation. Everybody crossing the way with logistics will hear about the famous 6Rs the “six right ones” they say.
The right components
in the right amount
at the right place
in the right quality
at the right costs
at the right time
To summarize logistics this is it. The 6 Rs show that the main task of logistics is to make material/goods/components available.
You might have heard about the 7th R > the right customer.
So we think 6R are perfectly known as they got taught for decades. But with the lean transformation all over the 7th R becomes key on hitting lean mindset in logistics. It is all about customer centric orientation of the complete supply chain. It doesn’t matter where, how and why in the end you have to start with your customer and build along the upstream your logistics set up.
And here is the most valuable point, your customers are not only outside your organization, they are among your complete organization. If everyone along the process chain sees the next step as a customer, they also have to meet the customer expectations. This gives you a great pull effect throughout the complete process chain and in addition every employee is responsible as supplier and customer, two roles in one person. With this continuous focus on the customers demand or needs, all signs from the market result in a kind of resonance throughout your complete organization and causes an effect.
Logistics made up his way from simple material supply over optimizing material flow to become a crucial part of operations. Nowadays logistics are the arteries of manufacturing industries.
The traditional way to see logistics is seen in the 6R’s as shown in the beginning. For most of the business cases the 6R’s are enough and suitable in practice. But for real operational excellence and an impact on your lean journey keep always your customers in mind.
Following the 6(7)R’s will affect 4 main areas of your production system
Smoothed production
Warehouse organization
Production synchronous material flow
Cell production
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